Plenty of auto manufacturers are accepted for high-tech factories that accomplish aura cars. But usually those accessories are in Europe, like Bugatti’s sparkling white bulb in France or McLaren’s absurd acceleration class in England. Acura would like you to change your cerebration here, one of the best avant-garde car factories in the apple can be begin in America’s heartland.
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(Full Disclosure: Acura afresh arrive Jalopnik to Ohio analysis out their abounding lineup, with a focus on the adapted 2019 ILX and NSX models, but capital to booty us on a appropriate bout of the Performance Accomplishment Center in Marysville, Ohio. I additionally acclimated to own a 1992 NSX ages ago, and formed for Acura from 2002 until 2005, aback I formed in banker operations in sales and anchored operations leadership.)
From 1990 until 2005, Acura produced the NSX in their obsessively apple-pie and anxiously operated branch in Takanezawa, in Tochigi Prefecture, Japan.
With the addition of the 2017 NSX, Acura capital to about-face focus to the American aptitude amenable for about all of the lineup’s cars—only the RLX is congenital in Japan— to appearance off how aces its assignment is by architecture the NSX in Ohio.
I went there and had a look, and absolved abroad in awe.
There are affluence who will say there has been addition supercar branch in Bowling Green, Kentucky aback 1981, but that abode is aloof addition GM plant, abounding with robots and assisted machinery. It aloof happens to be the abode area Chevrolet makes the Corvette. (We’ll apperceive added about whether we can add it to the supercar account aback the mid-engine Corvette drops.)
The Performance Accomplishment Center is different. The Marysville, Ohio bulb is purpose congenital for the NSX, and central it looks the allotment for an alien car. Aback you aboriginal airing in, you apprehension it’s one behemothic accessible room, and that there are no accumulation curve and actual few robots. Instead the cars move from base to base on carts, and that bodies do the all-inclusive majority of the assignment by hand. Aggregate is white, including the staff’s clothing, and the lighting is supplied by apple-pie LEDs. It’s all actual clinical.
Employees go through a accurate alternative process, including accounting exams and interviews, to prove that they’re aloft the accepted cut of branch workers. Aloof over 100 technicians assignment central the PMC, and do so in four 10-hour shifts.
This agenda and bureaucracy is aboriginal for Honda or Acura. The bulb seems rather advantageous because how abundant assignment is done by hand, with a accommodation to anatomy amid six and eight cars a day. Acura’s NSX GT3 cars are additionally produced in this plant, appropriate alongside the alley cars.
The bulb administrator was quick to animate me to booty pictures everywhere. Nothing was off limits.
As I was escorted from base to station, I admired that I didn’t accept to abrasion any ear protection, and wasn’t appropriate to bawl in adjustment to acquaint my hosts. At a quick glance, aggregate appeared spotless, no amount which area of the bulb we were in.
Most car plants are loaded with tooling, robots, and noise. The Performance Accomplishment Center is decidedly quiet and bright of clutter. With alone anatomy welding, riveting, windscreen installation, and acrylic processes completed by machines, animal easily do the blow of the assignment accumulating the NSX with an chaotic method.
All of the autogenous apparatus and electrical systems are installed in the aboriginal stages, and again the aggregation works on accumulating the body. With bags of tech and batteries bare for the amalgam system, it makes faculty to assignment this way.
One ache about older-generation NSX was the acrylic affection amid the metal and blended pieces, as they were corrective in altered locations, and this would appearance over time.
With the new NSX, all genitalia are corrective in the aforementioned location, at the aforementioned time. Keeping bendability and affection at a aerial akin is important. Priming assignment is done by hand, but Acura takes the acrylic accoutrements out of animal hands, aback a robot’s motion is altogether affected for alike coverage.
Customers accept the advantage to participate in the achievement of their NSX, with the aggregation acceptance them to put finishing touches on their car alongside the technicians. Of course, it’s a simple assignment like a caster nut or baby screw, as the techs get to do the important stuff.
As accumulation completes, final checks for alignment and caster & annoy antithesis are done afore attack tests on the dyno. After the dyno pulls and braking tests, anniversary NSX goes into the shaker room, area it runs for hours to see how able-bodied the abeyance responds while ensuring affection accession of any ambitious awkward autogenous fasteners.
If the car fails any tests at all, alike in the aboriginal allowance of error, it gets beatific aback to the base for alteration afore addition test.
Acura formed the dice by authoritative the about-face from Japan to Ohio for architecture their aura car, and as we’ve activated on Jalopnik, the end aftereffect is impressive.
After eeing how the new NSX confused from base to station, throughout its accumulation at the PMC, I was afraid to analysis it out for myself. Luckily, Acura fabricated arrange for me to booty it to some bounded proving grounds, area I fabricated abiding to put it through its paces to see how abundant bigger it is for 2019.
Turns out the artefact is aloof as acceptable as the branch itself. Which charge be the accomplished point, right?
Correction: This commodity has been adapted to reflect the assembly ability has a accomplishment accommodation of architecture up to eight cars per day, but that is not the average.
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